Belt and Roller Haul-Off Series
EMTECH haul-offs are engineered to pull products through hose and profile extrusion lines with exceptional precision and at a constant speed, without compromising the structural integrity of the material. Equipped with a robust, vibration-free chassis architecture, an independently height-adjustable upper and lower jaw mechanism, and a pneumatically controlled pressure system, they deliver outstanding results even on the most delicate hoses and profiles. In addition to our standard belt models, we maximize your production line efficiency with high-performance roller haul-off solutions specifically optimized for braided hose lines and customized applications.
Technological Advantages
In extrusion lines, the cornerstone of dimensional stability is the absolute synchronization between the haul-off unit and the overall line speed. EMTECH technology integrates advanced control algorithms with high-traction mechanical components, effectively eliminating material deformation even in the most delicate products.
Belt width and jaw length options are configured entirely specific to you, according to the capacity of your production line and the contact surface requirement of the product. This flexibility prevents deformation by optimizing the unit pressure on the product.
The ability to adjust the height of the lower and upper jaws independently of each other allows the machine to rapidly adapt to different line centers and product diameters. Thanks to the pneumatic cylinder-controlled upper jaw movement, an adjustable pressure force is applied, preventing crushing in delicate pipes and profiles.
To prevent the product from deviating from its axis at the machine inlet and outlet, professional guide rollers with both width and height adjustment capabilities are utilized. This ensures that hoses and profiles of different diameters are always maintained in the correct position between the haul-off jaws.
In the belts that determine the hauling performance, original Linatex-coated Poly-V belts with a high friction coefficient are used. This special structure guarantees maximum traction and slip-free pulling without damaging the product, even on wet or slippery surfaces.
With encoder integration providing precise length measurement, hose length can be tracked with millimeter precision. Counter adjustment and reset features offered via the HMI panel facilitate production tracking.
For operator safety, the machine chassis has been completely enclosed and secured. With PILZ RFID door safety switches, emergency stop, and emergency stop reset buttons, the system provides the safest working environment within international norms (CE, EU/US standards).
Technical Specifications
- Haul-Off Types: Belt, Caterpillar, and Roller type haul-off options, custom belt dimensions specific to the customer process
- Drive System: AC Vector Driven Asynchronous Motor (Precise speed holding) or Servo Motor option
- Jaw Mechanism: Independently height-adjustable lower and upper jaw; Pneumatically controlled upper jaw movement
- Belt System: Linatex-coated Poly-V Belts (High traction and wear resistance)
- Measurement System: Length measurement with encoder, counter adjustment and reset via panel
- Gearbox System: Worm gear gearbox (Transmission ratio selected according to speed expectation)
- Control Modes: Local (independent) or remote (with the main line control panel) synchronous operation feature
- Safety Equipment: PILZ RFID door safety switches, fully protected and enclosed chassis structure
- Emergency Management: Emergency stop and emergency stop reset buttons in compliance with safety norms
- Construction: Electrostatic powder-coated (RAL color options), rigid steel construction chassis
- Central Control Unit: Smart PLC system with advanced data communication infrastructure
- Operator Panel: 4.3" or 7" high-resolution, color touchscreen HMI display
- User Interface: EMTECH custom software, user-friendly and multi-language (Turkish/English) operator interface
- Data Monitoring and Logging: Length measurement, length recording, speed information, and motor load (ampere) tracking
- Speed Range: Wide speed range options (Optimized according to production line requirements)
- Safety and Diagnostics: Audio/visual warnings at critical limit values and detailed error logging system
- System Integration: Fully compatible communication infrastructure with your facility's existing machinery and central automation systems
- Electrical Components: Electrical components, wiring, and project design compliant with EU / US standards
- Safety Components: Safety components compliant with EU / US standards, fully enclosed chassis system for all components