High-Speed Hose Braiding Machines
In the production of densely braided hoses requiring high pressure resistance, the primary industry challenge is the dramatic decrease in line speed. However, with our advanced EMTECH braiding machines capable of safely and stably reaching speeds up to 900 rpm, we deliver an ambitious production rate and uninterrupted efficiency far beyond industry standards, even at high braiding densities.
Technological Advantages
The technical hardware developed through EMTECH‘s innovative engineering approach delivers flawless stability and precise control, even during high-speed production processes. Optimized to international standards, this technological infrastructure provides your facility with an extended service life and maximum operational efficiency.
We engineer our hose braiding machines to perfectly adapt to customer processes and hose diameters. Based on your specific production requirements, we configure the number, weight, and dimensions of the yarn bobbins entirely to your specific needs, delivering flexible solutions that offer maximum efficiency.
We manage the operational risks of high-speed braiding processes in accordance with international standards. Equipped with a fully enclosed cabin architecture, interlocking door safety switches, and a PILZ Safety PLC overseeing the entire system, our machinery guarantees operator safety by instantly halting the line via pneumatic braking in emergency situations.
Smooth and stable operation is essential at high rotational speeds such as 900 rpm. Vibration is minimized through precision balancing of the chassis. This maximizes the mechanical lifespan of the machine while ensuring a flawless, zero-waste braiding process.
Equipped with a smart PLC system featuring an advanced data communication infrastructure, our machines directly integrate with existing third-party production lines and central automation systems within your facility.
Technical Specifications
- Bobbin Capacity:Options ranging from 24 to 96 bobbins with two or four-drum configurations
- Production Speed (Rotational): 100 rpm - 900 rpm
- Customizable Bobbin Dimensions: Yarn bobbins specifically sized and weighted according to customer requirements
- Drive System: External fan-cooled AC asynchronous motors and a high-performance timing belt and pulley drive system (Motor power is optimized according to production speed)
- Quick-Change Bobbin System: Rapid bobbin replacement system featuring a pneumatic shaft mechanism (optional)
- Rollers and Guides: Yarn guides with precise tension adjustment and inlet/outlet hose routing rollers
- Central Control Unit: PLC system with a 7" to 10.4" TFT touchscreen display (Tracking of machine operating hours, downtime, and bobbin usage intervals)
- JOG Mode: JOG mode support for precise adjustment and maintenance while the drum doors are open
- Integrated Control Panel: Space-saving main electrical panel integrated directly onto the chassis
- Construction: Electrostatic powder-coated (RAL color options), high-rigidity steel construction chassis
- PILZ Safety Infrastructure: PILZ-branded Safety PLC monitoring all safety processes, and a Speed Monitoring PLC (zero-speed monitor relay) that limits speed when the drums are opened
- Emergency Braking: Pneumatically controlled emergency drum braking system
- Cabin and Chassis Protection: Interlocking sliding door system, fully enclosed protective chassis architecture, and cabin acoustic insulation system (optional)
- Emergency Stops and Switches: Key-operated cabin emergency switch, interlocking door safety switches, and 3 emergency stop buttons strategically located on the main panel and doors in compliance with standards
- Safety & Diagnostics: Audio/visual alarms at critical limit values and a detailed error logging system
- System Integration: Fully compatible communication infrastructure with your facility's existing machinery and central automation systems
- Electrical Components: Electrical components, wiring, and project design fully compliant with EU / US standards
- Safety Components: Safety components compliant with EU / US standards, with a fully enclosed chassis system for all internal components