High-Speed Wire Forming Machines
The EMTECH wire forming machine is engineered with advanced principles to transform wire into precise spring coils at high speeds and targeted diameters for steel wire reinforced hose production lines. Driven by a reinforced chassis architecture and a high-performance timing belt and pulley mechanism, it delivers vibration-free and ultra-quiet operational performance, even at peak rotational speeds. Configurable with either AC asynchronous or closed-loop servo motor options based on operational demands, our system operates in perfect synchronization with optional laser and optical measurement devices to dynamically optimize machine speed and spring diameter in real-time.
Technological Advantages
Prioritizing cutting-edge technology and operator safety, our systems merge continuous performance with superior wire forming quality across your production lines. Engineered for demanding industrial environments, the machine’s reinforced mechanical framework and intelligent automation capabilities minimize downtime and material scrap, ultimately elevating your competitive edge.
Unlike conventional setups, the integration of a specialized timing belt and pulley drive ensures uninterrupted power transfer with zero loss, even at high rotational speeds. This advanced mechanism creates a remarkably quiet and completely vibration-free operational environment.
High-resolution sensors, available as an optional addition to the system, continuously monitor the output spring diameter in real-time. Operating in sync with the laser measurement data, the system dynamically adjusts the machine speed to automatically correct any out-of-tolerance deviations.
Depending on your specific production requirements, the system can be configured with either high-efficiency AC asynchronous motor drives or ultra-precise closed-loop servo motor architectures.
Equipped with a highly responsive pneumatic braking unit, the system instantly halts operations in the event of wire jams or critical emergencies. Featuring a fully enclosed cabin architecture and robust safety switches, it guarantees absolute compliance with international occupational health and safety (OHS) standards.
Technical Specifications
- Processable Wire Diameter: ø0.8 mm - ø3 mm
- Hose Diameter Range: ø10 mm - ø152 mm
- Drive System: AC Asynchronous or Servo Motor options, driven by a timing belt and pulley mechanism
- Positioning: Ball screw-controlled, precise forward-backward linear alignment mechanism
- Measurement and Synchronization: Real-time speed and diameter optimization via laser / optical measurement system (optional)
- Braking Unit: Pneumatically controlled, rapid-response emergency stop and tension-adjustable braking system
- Safety and Cabin: Safety switch-equipped doors, fully enclosed cabin, and CE compliance
- Construction: Electrostatic powder-coated (RAL color options), high-rigidity steel construction chassis
- Control Infrastructure: High-performance processing PLC system and PILZ Safety PLC
- Operator Panel: 7" or 10" high-resolution, color touchscreen HMI display
- User Interface: EMTECH custom software, user-friendly and multi-language (Turkish/English) operator interface
- Safety & Diagnostics: Audio/visual alarms at critical limit values and a detailed error logging system
- System Integration: Fully compatible communication infrastructure with your facility's existing machinery and central automation systems
- Electrical Components: Electrical components, wiring, and project design fully compliant with EU / US standards
- Safety Components: Safety components compliant with EU / US standards, with a fully enclosed chassis system for all internal components