Advanced Extrusion Performance
The EMTECH single screw extruder series is designed with high engineering standards to form the heart of industrial hose lines. We utilize specialized screw and barrel geometries that perfectly adapt to the melt flow indices (MFI) of various polymers such as Flexible/Rigid PVC, PU, TPE, PE, PP, and PA. Our heavy-duty motor-gearbox systems and PID-controlled heating and cooling zones maintain stable melt temperatures even at high production speeds, preventing thermal degradation of the material and ensuring flawless plasticization. Combining high extrusion capacity with low energy consumption and quiet operation, our machines add 24/7 uninterrupted production power to your facility.
Technological Advantages
EMTECH single screw extruders are engineered to convert polymers into the highest quality melt form, optimized to deliver maximum stability and sustainable efficiency to your production line.
Equipped with a smart PLC system featuring an advanced data communication infrastructure, our machines seamlessly integrate with your facility’s central automation systems and existing production lines from various brands.
Precision PID-controlled ceramic heaters and high-efficiency motor drives minimize heat losses, delivering significant energy savings compared to conventional systems.
Integrated digital melt pressure and temperature sensors instantly detect and compensate for the slightest process fluctuations, ensuring stable production even within the tightest tolerances.
Supported by high-torque gearboxes, our wear-resistant nitrided or bimetallic screw and barrel sets maximize the machine’s operational lifespan, even when processing aggressive polymers.
Technical Specifications
- Screw Diameter Range: ø25 mm - ø120 mm
- Screw Length: L/D ratios from 25:1 to 32:1, optimized specifically for the raw material to be processed
- Screw and Barrel Quality: DIN 1.8550 nitrided steel (long-term gas nitriding) / optional bimetallic coating for extended wear life
- Drive System: Direct-coupled AC asynchronous motor / Servo motor (optional)
- Gearbox System: Helical gear, 2-stage, serpentine-cooled monoblock gearbox
- Heater / Fan Group: PID-controlled, high-efficiency ceramic heaters and fan cooling group (Stainless steel protection housing)
- Pressure Control: EU standard compliant (mercury-free) Melt Pressure and Temperature Sensor, Rupture Disc
- Hopper System: 304 Stainless steel sliding hopper system, material level sensor, automatic material loading and drying system (optional)
- Construction: Electrostatic powder-coated (RAL color options), high-rigidity steel construction chassis
- Central Control Unit: Smart PLC system with advanced data communication infrastructure
- Operator Panel: 7" or 10" high-resolution, color touchscreen HMI display
- User Interface: EMTECH custom software, user-friendly and multi-language (Turkish/English) operator interface
- Data Monitoring & Logging: Real-time tracking of melt pressure, temperature values, screw speed (RPM), and motor load (amps)
- Process Management: Recipe saving and automatic parameter loading module for rapid production changeovers
- Safety & Diagnostics: Audio/visual alarms at critical limit values and a detailed error logging system
- System Integration: Fully compatible communication infrastructure with your facility's existing machinery and central automation systems
- Electrical Components: Electrical components, wiring, and project design fully compliant with EU / US standards
- Safety Components: Safety components compliant with EU / US standards, fully enclosed chassis system for all internal components